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Chemical Injection Systems and Packages


ISR Group was established to become a flexible and innovative supplier of systems and services to the Oil & Gas industry worldwide. We are constantly working to provide our customers with the best possible solution to their needs, whether it is a component, a service or a system.
ISR Group design and manufacture high technology engineering in the field of pumping and chemical injection packages for the petrochemical and chemical processing industries, supplying the complete design and manufacture for a full range of equipment, from single point injection units to multi-compartmented, multi-fluid packaged systems. All constructed according to International standard.
Within the Oil and Gas Industry, the requirements for Chemical Injection Packages are very diverse depending on the application, location, number of chemicals, multi-point injection, increases in production output and changes in production conditions.
By utilising its wealth of experience and expertise, ISR Group is capable of designing, manufacturing, testing and certifying chemical injection systems to meet the specific customer and industry needs.
 
The product area of this brochure provides examples and descriptions of some of the diverse range of products that also enable us to offer packaged solutions.

ISR Group’s products can be designed to all international codes and manufactured in a range of materials.
We have a wealth of experience fabricating in carbon and stainless steel, copper nickel, duplex and super duplex stainless steels, as well as other high specification alloys.

Each product carries a unique serial number and this, together with archived records, enables our dedicated after-market department to quickly identify and supply spare and replacement parts.
ISR holds ISO 9000-2008 Quality Certification, PED 97/23/EC accreditation and ASME ‘U’ Stamp for pressure vessels (provided by our workshop’s partners).

As well as established QA Systems and procedures, all products are tested in accordance with client specifications and International Codes and Standards prior to despatch to ensure maximum security of performance.
 
THE COMPLETE SERVICE
Our dedicated team of experienced engineers utilise their process and design skills to offer quality solutions to our customers incorporating the following aspects:
·          Process Design.
·          Mechanical Engineering and Design to International Codes and Standards.
·          Procurement and management of manufacture and materials in accordance with customer specifications and international standards.
·           International fabrication.
·          Project management of the total package from order receipt to installation. A project manager is allocated for all orders providing a single point of contact.
·          Production of detailed documentation in paper and electronic formats.
·          Inspection.
·          Expediting.
·          Deliver within agreed time scales.
·          Transportation to final destination.
·          After-market support and service
 
KEY INDUSTRIES
We serve and provide solutions in many different market sectors including Gas Processing, Distribution, Oil Production, Water - Cleaning and Purification, Petrochemical etc.
 
Ø       Oil & gas (upstream & downstream)
Ø       Chemicals & petrochemicals
Ø       Pharmaceuticals & personal care
Ø       Plastics processes
Ø       Cleaning & detergents
Ø       Specials (such as gas odorizing)

APPLICATIONS

THE OIL INDUSTRY - OFFSHORE
Ø       Wax Inhibitors
Ø       Demulsifiers
Ø       Methanol and Glycol
Ø       Oxygen Scavengers
Ø       Biocides
Ø       Filter Aids
Ø       Coagulants
Ø       Scale Inhibitors
Ø       Corrosion Inhibitors
Ø       Hypochlorites
Ø       Pour Point Depressants
 
THE OIL INDUSTRY - REFINING
Ø       Additives in the refining and blending stages
Ø       Water treatment chemicals for water conditioning and distillation
Ø       The control of corrosion by adjusting the pH
Ø       The injection of inhibitors and gasoline to fuel oils
Ø       Anti-icing chemicals to petrol and fuels
Ø       The addition of dyes and anti-knock chemicals to petrol
Ø       Boiler feed treatment
Ø       Pilot Plant, laboratory and research
 
THE GAS INDUSTRY
Ø       Odorising natural gas
Ø       Methanol injection
Ø       Butane or Propane injection
Ø       Boiler feed treatment
Ø       Amines to steam lines to prevent corrosion
 
THE CHEMICAL AND CHEMICAL PLANT INDUSTRY
Ø       All free flowing chemicals used in process work
Ø       Pilot Plant, laboratory and research work
Ø       Handling of liquefied gases
Ø       Metering of resins and catalyst
Ø       Wetting and antifoam agents
Ø       Controlled sampling of process liquids
Ø       Boiler treatment
Ø       Water treatment
Ø       Effluent treatment, pH control
 
THE IRON AND STEEL INDUSTRY
Ø       Dosing chemicals in water treatment processes
Ø       Injection of various chemicals in effluent treatment discharge
Ø       Prevention of corrosion in cooling tubes
Ø       Boiler feed applications
Ø       Chlorination of cooling water
Ø       Handling of various acids in steel pickling
Ø       Lubricating oils on rolling mills - casting release
 
THE PAPER INDUSTRY
Ø       Stock preparation in continuous bleaching processes
Ø       Size loading agents and water absorbing agents
Ø       Melamine and resin additions
Ø       Antifoams and retention aids
Ø       Addition of perfumes
Ø       Injection of slimicides
Ø       Boiler feed treatment
Ø       Effluent treatment
 
 
The benefits of ISR Group's package approach are:
v       Single source – single accountability
v       ƒnPurpose designed
v       ƒnSpace efficient
v       ƒnMinimise on-site installation
v       ƒnFast and easy to operate and maintain
v       ƒnFully tested, proven and certified before installation
v       ƒnLong term service support
v       Peace of mind, dealing with the most professional company in the business
 
Examples of the types of packages which demonstrate the flexibility and versatility of ISR Group equipment are:
 
Basic injection packages.
Single chemical/single injection point.
 
 
 
Multi-pumphead skids.
More than one chemical/injection point.
 
 
 
Multi-pump systems.
Similar to multi-pumphead skids, with
facility of one or more additional pumps.
 
 
 
Multi-ingredient chemical storage and
pumping packages
 
 
 
A Chemical Injection Package to enhance oil water separation injecting a Demulsifier chemical into each production train upstream of the first and second stage separators. Features include API 675 Dosing Pumps, Automatic Shutdown, Ambient Design Temperature of 55 degrees C
 
 
And also advanced technical solution like as:
·          Solar Powered Packages Flow Control Valve Panels
·          Completely self contained including solar panels and battery back-up
·          Wireless system for a fully automated remote control

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